Many bobblehead lovers are curious as to how custom bobble heads is created and why it usually takes weeks to help make one. With a higher level, there are four steps involving in creating a custom bobblehead doll: sculpting, molding, polishing, and painting, excluding the two preparation work and final shipping. Just before getting into specifics of each step, it is worth mentioning that the process described is for the resin-based bobblehead.
1. Sculpting (Less than a day to seven working days)
This step needs a mastery of hand sculpting skills. It will always be carried out by skillful artists, who typically have several years of experience doing hand sculpting according to provided photos or reference objects. It may take 4 to 5 hours to get a very experienced artist to sculpt a 7-inch bobblehead, while to get a less experienced artist it might take greater than a couple of days. When the initial sculpting is finished, the customer will have the opportunity to analyze its photos. Making changes is pretty simple and easy quick during this period. On the other hand, it will be more costly to request a difference with a later stage since the whole sculpture should be rebuilt. Therefore, a consumer should check out the initial sculpture carefully if the bobblehead maker is asking for comments. If you are unclear, you must demand more photos or ask for clarification. By doing that, you could possibly take more time upfront, but additionally, you will minimize your opportunity of needing to achieve the bobblehead reworked later and achieving to spend more. Also, the client should be aware that a custom bobblehead doll is generated according to submitted photos as opposed to a live person. Therefore, the expectation must be set properly concerning the resemblance and facial expression of the final bobblehead doll.
2. Molding (7-10 working days)
Molding is the procedure in which the initial sculpture in the previous process will be used as basics to create the profile and curvatures of a bobblehead’s body and head. First, a semi-liquid silicone gel will be used on the surface of the initial sculpture. A soft silicone coating that takes the contour of your sports bobbleheads will be formed after the gel dries. Then, a plaster coating will probably be applied on top of the silicone coating. The plaster coating can become a hardened cast following the drying process. Subsequently, the initial sculpture will probably be taken out of the silicone coating. After the preparation effort is done, melted resin will probably be injected to the emptied silicone coating to create the bobblehead. Because the silicone coating is soft, the plaster cast wrapping the silicone coat will act to maintain the resin within the desired shape before it can be solidified. As soon as the resin becomes solid, it will be taken out by opening the plaster and peeling off of the silicone coating. Presently, a raw bobblehead doll has been created.
3. Polishing (anyone to three working days)
A raw bobblehead is just not prepared to be painted. It provides grease on its surface that must be removed, and rough surfaces that need to be ground smooth. Neglecting the polishing process can result in poor painting down the road. Polishing a bobblehead doll also requires a decent degree of craftsmanship. Because its shape and curvature will vary in one to a different one, this technique still cannot be standardized and automated. In addition to taking off the grease and smoothing the outer lining, refining the raw bobblehead details manually can be necessary. As a result of tolerances stemming from the molding process, deviation from your initial sculpting is unavoidable. The sculpting artist often needs to fine-tune the raw bobblehead right after the initial polishing, which process should be reiterated. Should it be determined the defects cannot be fixed, the complete raw bobblehead has to be scrapped.
4. Painting (a person to three working days)
Painting is not really as elementary as it is apparently. The initial step is to blend base colors to produce colors the consumers desire. The quality of the blended colors is critical, as it comes with a large affect on the aesthetic aspect of the bobblehead. Also, because every bobblehead could have its unique colors, simply making the preferred colors rich in quality for wedding bobbleheads are often very time-consuming. Secondly, painting is carried out using the painting brush manually, due to b0bbleheads painting areas and complex surface curvatures. Moreover, customers often ask to create different patterns on the clothing. In such cases, the painting artists will be required to alternate different painting brushes on those tiny areas, which is a demanding task. Once paints are placed on a bobblehead doll for both its head and the entire body, it could be assembled using a spring with glue for both ends. Obviously, utilizing the spring is the reason why the bobblehead doll bobble.
Hopefully, by now, whoever finishes reading the above has received an improved knowledge of the fundamental technique of creating a custom bobblehead doll. With a better comprehension of the method, a consumer can better plan his / her next acquisition of a custom bobblehead doll.